Turnkey EMS from prototype to high-volume production.
Six interlocking disciplines — SMT manufacturing, soldering excellence, testing, quality, product development and a three-plant footprint — operated under a single quality system.
Advanced SMT Manufacturing
Modern SMT lines equipped with high-speed, high-precision machines capable of handling complex PCB assemblies under barcode-based traceability.
- High-speed Pick & Place systems (Yamaha, Assembléon)
- Automatic stencil printing (DEK)
- 3D solder paste inspection (Cyber Optics)
- Reflow soldering with inline AOI
- PCB loading / unloading systems (Nutek)
- Nitrogen reflow capability
Reflow & Wave Soldering
A dedicated team of 80–100 trained soldering operators supported by structured training, modern equipment and a strong work environment.
- MR933+ Reflow Soldering Systems
- 9 heating zones + 3 cooling zones
- Centre board support and Datapaq thermal profiling
- Wave soldering with dual preheaters and dual waves
- Spray fluxing technology
- Robotic soldering & rework stations
Testing & Inspection
Comprehensive 100% testing coverage for existing projects, with upcoming Flying Probe capability for prototype and low-to-medium volume runs.
- Flying Probe Tester (no fixture required)
- JET 3000 ICT with TestJet technology
- TRI Tiny ICT with TestJet technology
- Boundary scan testing
- LabVIEW-based functional test setups
- Suitable for high-value, complex PCB assemblies
Quality Excellence
A dedicated quality engineering team operates an end-to-end QMS covering IQC, in-process inspection and final quality — to ISO 9001 and IATF 16949.
- Inward Quality Control (IQC) team
- X-Ray component counting
- Mechanical and material inspection
- Inline AOI and offline AOI systems
- 3D solder paste measurement
- Calibration management & operator training
Product Development
Beyond contract manufacturing, Frontline designs and builds its own microcontroller-based product lines for smart living and metering applications.
- Smart Light Control Systems
- Remote Fan Speed Regulators
- UV Ballast Systems (41W & 87W, EMI/EMC compliant)
- Purity Check Indicators (water quality)
- OEM / ODM engagement model
- Designed for international markets
Plants & Infrastructure
Three manufacturing locations — Pune, Bengaluru and Manesar — covering SMT, soldering, wire-harness, depaneling, testing and box-build.
- Pune: SMT, robotic & wave soldering, wire harness
- Bengaluru: one of the most modern SMT facilities in mid-sized EMS
- Manesar: SMT, reflow, depaneling, dry storage, cleaning
- Pune workforce: ~225–250 employees
- Multi-shift manufacturing capability
- ~150–175 skilled operators
